To Design Your New Exhaust System, We Come To Your Shipyard And Carry Out Necessary On Site Inspections

Our technicians are willing to travel all over the world to reach shipyards and so examine the arrangement for installation on boats, meet naval architects and engineers to decide the most effective layout and examine together to create a new exhaust system that will achieve required results.
In order to help solve any exhaust noise problems you have, whether it's a matter of reducing the noise created by a large generator installed on large yachts, which runs all night with no disturbance to guests on deck, or a matter of producing an exhaust system on a passenger vessel with low noise levels at a commercial price, can really assist you. We can come directly to your shipyards or cooperate with you by e-mail, fax or telephone, to achieve together the results you need and expect to obtain.

THE USE OF GRP AS A MATERIAL IN THE CONSTRUCTION OF SILENCERS

uses Glass-Reinforced Plastic as the main material in components used in the wet sections of marine exhaust systems. The use of special resins helps to ensure the manufacturing of products that are resistant to operating temperatures and GRP avoids corrosion caused by the presence of agents.
Most of GRP components are made in our workshops using the “Filament Winding Technology” technique, an aircraft borrowed technology, consisting in winding of continuous glass filament impregnated with resin around a rotating spindle driven by a computer aided control system (CAM). These components are then assembled by craftsmen with many years’ experience and who are skilled in the lamination of these composite materials, to finally obtain the finished product ready to be fitted in the most reliable and profitable way.

AISI 316L STAINLESS STEEL (EN 1.4432) FOR THE PRODUCTION OF WATER INJECTION ELBOW, EXHAUST THRU HULLS, DRY AND WET IN LINE SILENCERS, CONTRACTION/EXPANSION JOINTS, PIPES, BENDS, FLANGES AND MISCELLANEOUS ITEMS.

Naturally, systems produced to the customer’s order adopt either GRP or AISI 316L stainles (EN 1.4432) depending on their destined use and the function of the component to be manufactured.
uses first-class AISI 316L stainless steel to manufacture those units that, due to their function or their location inside an exhaust system, cannot be produced in GRP, for example, risers, exhaust pipes with flanged connections, contraction/expansion joints and silencers for dry exhaust systems, exhaust outlets with check valve (thru hulls flapps steelers) and many other components.

SILENCERS

can also produce silencers in many different shapes to Customer specifications. Most of our energy is aimed at solving specific requirements for individual boats. Each silencer that is produced to order is manufactured by a team of high skilled craftsmen, who always work according to UNI EN ISO 9001 regulations for Total Quality Management. Special care is also taken with the correct assembly of the various components, and also with the correct angle and sizes, according to agreements between technicians and the Customer, in order to obtain perfect insertion of the silencer in the available space. The position of the inlet and outlet pipes is carefully evaluated and maintained, in order to achieve perfect connection to the engine and the rest of the system. Naturally, each individual silencer produced is pressure tested to check perfect gas and water tightness, before being finished with a fire retardant gel-coating.

GAS/WATER SEPARATORS

develops and produces gas/water separators in GRP, for marine power generators and engines installed by its Customers, which are state-of-the-art in this sector. Water separators from represent the best solution to permanently eliminate sploshing noise caused by the overboard drop of cooling water from exhaust gases. This advanced technique allows the cooling water mixed with the exhaust gases to be completely removed, once it has done its cooling and silencing job, and to discharge it silently below the waterline through an underwater outlet placed under the hull.
also produces, at the customers’ request, GRP silencers combined with separators, particularly designed for large power units. These combined silencer separators are so efficient, that the dry gases can even silently exit up the funnel, achieving noise levels which are really inaudible against normal backgrounds.

EXHAUST COOLING WATER INJECTION SYSTEMS

Obtaining efficient and effective cooling of combustion gases by mixing them with water injected into special water jacketed exhaust elbows is an art. These special water spray manifolds must provide cooling of exhaust gases at full power but still be effective at low revs, when the cooling water pump flow is reduced. produces both AISI 316L stainless steel (EN 1.4432) "high risers" for simple installations on pleasure boats, and very complex and sophisticated structures which must then be installed and accurately positioned straight into position on crafts even thousands of miles away from our head offices. Each exhaust system is the product of the experience and collaboration of our team of technicians that works in harness with our Customers.