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Exhausting
noise
Noise onboard is very tiring. Noise often creates
sea-sickness. For the commercial operator it takes
the pleasure out of work. For the private users
it turns pleasure into hard work.
objective is to achieve an exhaust noise reduction
of around 40% with its basic silencers, 70% with
its special dual chamber silencers, or even 80%
if the exhaust system is fitted with a silencer
and a water separation unit or a combi-separator
silencer.
What does an effective
and advanced marine exhaust system achieve?
First of all, an effective marine
engine exhaust system must eject the cooling water
as well as silencing the engine’s combustion
noise and removing the exhaust gases (cooling
of a marine engine may be direct, if it utilizes
the raw sea water from the circulating pump which
sucks up the sea water from a seacock under the
keel, or indirect through an heat exchanger fitted
between the sea water and the liquid cooler which
runs in a separate circuit and laps the inside
engine walls. This solution avoids the growing
of chalk and salt deposits on the inside engine
water-casing, while the cold sea water tekes away
the heat through the exchanger and then cools
the exhaust gases by mixing water). This mixing
muffles the exhaust noise and drastically reduces
in the same time the temperature of gases. The
system must cause minimal restriction to the flow
of exhaust gases, known as "back pressure",
or the performances and fuel compsumption may
suffer great consequences and the engine itself
may be damaged.
An effective and advanced exhaust
system must achieve and ensure four main objectives
:
1 - To reduce noise level by between
40% and 90% through the insertion of silencers
end/or silencer-separators;
2 - To cool the exhaust, and eject
the engine cooling water through the exhaust without
excessive back pressure;
3 - To site the outlets at the
stern of the boat to minimise exhaust fumes on
board;
4 - To minimize, by the insertion
of an adeguate capacity silencer, the risk of
water running back up the exhaust and into the
engine cylinders, causing serious engine damages.
Regarding this last aspect,
will never end to advise anybody who's cold starting
a marine engine, not to insist in turning on the
starter motor more than around twenty seconds,
if the engine doesn't start (the time however
depends on the length of the hoses and on the
silencer volume). In fact, even if the engine
doesn't start, nevertheless the cooling water
pump runs with the turning of the starting motor.
The water, once injected into the water jacket
manifold enter the muffler and fills it. Insisting
in trying to start the engine, the water fills
also the inlet hose between the engine manifold
and the muffler. In fact, the outlet hose from
the muffler to the stern is gooseneck shaped not
to allow the outside sea water running back up
the exhaust into the muffler. The water into the
muffler doesn't flow out down the outlet hose
because of exhaust pressure missing (the engine
doesn't operate). If someone persists in turning
on the starter motor, the water will pass through
the inlet hose into the engine cylinders and the
resulting damage would be catastrophic.
How we make our silencers
The whoole production process of
components is managed under Total Quality Assurance
system, according to UNI EN ISO 9001 procedures.
manufactures AISI 316L stainless steel (EN 1.4432)
silencers and pipes, mainly intended to "dry"
exhaust systems. For "wet" exhausts,
produces both classic rubber-stainless steel or
GRP, glass reinforced plastics,
silencers and separators. These products are R.I.Na.
(Registro Navale Italiano - Italian Naval Registry)
type approved.
produces GRP silencers using specialist resins,
allowing our silencers both to resist to the corrosion
and to survive remarkably high temperatures of
the gases if the cooling water supply blocks for
short periods.
This failure of cooling water flow may be caused
by an obstruction of the water seacock under the
keel owing to plastic bags, seaweeds or other
floating materials. Silencers are usually made
from filament wound GRP tube, an aircraft borrowed
technology. Path and strain of the resin saturated
glass filament on a winding spindle are driven
by a computer aided control system (“Filament
winding technology”). Each single silencer
produced is pressure tested individually to guard
against leaks and then is fire-resistant gel-coated
after completion to give the distinctive "Blu
Oltremare" colour to whoole GRP
products.
The specialist resins are used
as the base material to avoid corrosion and acoustic
problems, and also to avoid the low melting points
of plastic silencers. In fact, although normal
marine exhaust systems "work" at not
more than 60°C, SILENCERMARINE GRP silencers
are efficient even at temperatures exceeding 150°C,
while a plastic unit, maybe heaper, but certainly
less reliable, will melt at around 100°C.
More costly resins allow
to offer silencers for even higher temperatures
for specific applications.
Following what explained,
GRP silencers will be replaced
free of charge if they prove faulty within five
years from the dispatch to the Customer. The Registro
Navale Italiano and many other Classification
Societies have readily accepted
GRP silencers as those
safest and reliablest among this type of products.
Most major engine manufacturers recommend
GRP silencers and several
list them as options.
SILENCERS AND COMPONENTS
FOR WET EXHAUST SYSTEMS
GRP lift silencers
- "H Y D R O L I F T" series
When the onboard marine engine
is positioned nearby or below the waterline, a
lift silencer became necessary. Our GRP
lift silencers are available for all those Customers
for which excellent acoustic specifications and
good temperature and corrosion resistance are
paramount. All silencers are fitted with a drain
plug to evaquate the remaining water when the
boat is garaged at the end of the season.
GRP
side inlet top outlet lift silencers - "HYDROLIFT"
SI/TO (SIDE IN/TOP OUT) series
These GRP
silencers are actually the best selling in the
market. These silencers are made from enormously
strong filament wound tube, which is hand-laminated
with flat sheet bases, giving the maximum possible
protection if the exhaust back-fires. Every unit
is pressure tested before being fire-resistant
gel-coated "Blu Oltremare" coloured.
GRP
side angled inlet top outlet lift silencers -
"HYDROLIFT" AI/TO (ANGLED IN/TOP OUT)
series
Frequently, a 45° angled inlet
pipe may solve some narrow space problems in the
engine comparment and makes easier the junction
from the engine to the muffler placed near below
the manifold. All their acoustic and corrosion
resistance specifications remain the same as SI/TO
type, included the strict quality control tests.
GRP
top inlet top outlet lift silencers - "HYDROLIFT"
TI/TO (TOP IN/TOP OUT) series
Often, a top position of the inlet
pipe may solve some narrow space problems in the
engine comparment and makes easier the junction
from the engine to the muffler. All the acoustic
and corrosion resistance specifications remain
the same as SI/TO type, included the strict quality
control tests.
GRP
dual chamber lift silencers - "HYDROLIFT
- DUAL" AI/AO (ANGLED IN/ANGLED OUT) series
Dual chamber silencers are the
most effective wet exhaust silencers on the market
today. Exhaust noise reductions of up to 80% can
be achieved and the back pressure created by the
unit is minimal. Most units are hand-built with
45° angled inlet and outlet positioned to
suit the greater part of the exhaust layout of
the power boats and workcrafts. Dual chamber silencers
with inlet pipe or pipes specifically angled may
be produced to suit the particular Customers'
specifications and the outlet points straight
to the position provided on the hull.
dual chamber lift silencers are used by some of
major Boatbuilders specialized in powerboats today,
as well as by commercial operators looking for
comfort on board.
GRP rectangular top
inlet top outlet lift silencers - "H Y D
R O L I F T - C O M P A C T" series
Rectangular lift silencers "HYDROLIFT
- COMPACT" series, represents the most recent
answer to the narrow space problems in the engine
comparment of the sailing yachts, where the muffler
is placed nearby the auxiliary engine alongside
the propeller shaft.
GRP
rectangular top inlet top outlet lift silencer
- "HYDROLIFT - COMPACT" TI/TO (TOP IN/TOP
OUT) series
This type of silencers is very
useful in sailing yacht auxiliary engine comparments.
Their compact and oblong dimensions and the inlet
and outlet pipes position easily meets the limited
space availability into the narrow engine comparments.
All the acoustic and corrosion resistance specifications
remain the same as cylindrical silencer types,
included the strict quality control tests.
GRP in-line silencers
- "H Y D R O L I N E" series
"HYDROLINE" in-line silencers are used
where the engine is well above the waterline,
or where a high-riser has been fitted to achieve
about 10 degree of steepness from the engine to
the transom outlet. They are simple to specify
and fit, and ideally need to be 0,5 to 1 meter
behind the engine. The internal design requires
the exhaust gasses and water to bubble through
a layer of water on the bottom of the silencer
to reduce noise. They offer excellent noise reduction
and are widely used on both pleasure and commercial
engines.
GRP
in-line silencers - "HYDROLINE" series
These low lying units can be very
useful in sailing yachts, where the silencer needs
to be placed along the propeller shaft.
in-line silencers offer approximately 40% noise
reduction. These silencers, like those vertical
lift silencers, are made from enormously strong
filament wound tube, giving the maximum possible
protection if the exhaust back-fires. Every unit
is pressure tested before being gel-coated. To
fit them, we recommend to follow the enclosed
mounting instructions to each delivered unit.
All the acoustic and corrosion resistance specifications
remain the same as the vertical silencer types,
included the strict quality control tests.
In-line silencers in
AISI 316L (EN 1.4432) stainless steel/reinforced
rubber - "H Y D R O L I N E - S S R"
series
AISI
316L (EN 1.4432) stainless steel/reinforced rubber
in-line silencers - "H Y D R O L I N E -
S S R" series
"HYDROLINE-SSR" stainless
steel/rubber in-line
mufflers, looking like some great engine manufacturer's
silencers such as VOLVO PENTA, offer resistance
and durability characteristics that compare with
constructions in GRP, suggest at the same time
such a retro style in their way of fabrication,
which is pleasant to find on classic sailing yachts,
increasingly retrieved from oblivion and refurbished.
The “HYDROLINE – SSR” series
is also characterized by some special details,
which make them “state-of-the-art”
constructions. Amongst these, there is the internal
check valve placed into the inlet pipe to avoid
water running back up the exhaust; a threaded
thimble placed on the inlet pipe, eventually to
fit an exhaust temperature sensor; the AISI 316L
stainless steel bottom end caps, equipped with
a drain plug in order to evaquate the water remaining
inside, when garaging is necessary at the end
of the season; the silencer body made of reinforced
rubber (R.I.Na. approved), resistant to high temperatures
and corrosion; AISI 316L stainless steel adjustable
feet and other items.
GRP WATER SEPARATORS
AND SILENCER-SEPARATORS
has developed the art of water separation, for
generators and propulsion engines, to end the
noise created by water sploshing from the exhaust
outlet. Fitting a water separator into the exhaust
to replace the gooseneck removes water once it
has done its cooling and silencing job, draining
this quietly away below waterline.
has developed the concept of water separation
and actually designs and produces systems, often
in coupling with silencers, for engines ranging
from small diesel generators through to main engines
fitted on superyachts and commercial craft. Recently
built combined silencer separators particularly
dedicated to large generators. Today
designs and produces silencer separators which
are so efficient that the dry gases can even exit
up the funnel, achieving noise levels which are
effectively inaudible against normal backgrounds.
Back pressure is drastically reduced. The separator
removes the principal cause of back pressure and
stops the sploshing noise which accompanies every
marine engine ticking over in a harbour, or those
generators sploshing away in a quiet haven somewhere,
to the fury of nearby boats.
GRP
water separators - "HYDROSEP" series
develops, produces and offers through its online
catalog a wide range of GRP water separators.
They are manufactured using the same materials
and proven technology as GRP silencers. The offered
"HYDROSEP" series covers a huge variety
of body dimensions and inlet/outlet pipe bores
for right fitting to a wide range of applications,
whether generators or main or auxiliary propulsion
as well. Through their fitting, four basic beneficts
may be achieved:
- The cooling water is separated
and discharged overboard and the water-free exhaust
gases can be piped in a variety of newly available
paths
- The irritating noise of water
"sploshing" out from the transom outlet
is removed completely
- The exhaust noise from generators running in
quiet anchorages is reduced by up to 90%.
- Back pressure is minimized.
The right choice of its dimension must be carried
out as a consequence of the cooling water flow
rate. Individual applications must be checked
for correct sizing.
GRP
silencers combined with water separators - "HYDROCOMBISEP"
series
GRP silencers
combined with gas/water separators take part of
a new generation of
products. These separators utilize gravity and
centrifugal force to separate exhaust gas from
cooling water. The water can be discharged directly
through the hull below the waterline. It is most
advantageous on those propulsion engine installations
where there is a problem with routing the exhaust
piping through interior structures with a constant
downward grade for draining. An "HYDROCOMBISEP"
separator was recently designed and built specifically
for a super-yacht. These units may be part of
a system which extracts all water from the exhaust,
and allows the gas from a 150kVA generator to
be piped up the main engine funnel. The fumes
from the generator will then disperse silently,
and well above the heads of those on deck below
while the cooling water will discharge silently
below the waterline without sploshing effect.
PARTS TO MAKE AN EFFECTIVE
AND ADVANCED MARINE EXHAUST SYSTEM
From reinforced stainless steel
hose clamps to sophisticated special rubber bellows
and bends to absorb vibration,
carries the stock to supply every part of the
exhaust from the engine to the outlet: rubber
hose (R.I.Na. - Italian Naval Registry approved),
GRP silencers and exhaust pipes, siphon breakers,
clamps, stainless steel exhaust thru-hulls with
flapper that are strong structures featuring refined
aesthetic style with high quality finishing, transom
outlets, bellows, rubber and stainless steel mountings,
heat protection jackets, rubber and GRP bends
and elbows and every other kind of component strikes
the most skilled and....fanciful designer's mind.
WATER INJECTION ELBOW
(RISER) IN AISI 316L STAINLESS STEEL (EN 1.4432)
EQUIPPED WITH “TMS” (TWIRL MIXER SYSTEM)
WATER INJECTION COOLING SYSTEM
When the exhaust manifold of a
marine engine is positioned nearby the waterline
level, the exhaust hose path from the engine to
the stern is nearly flat. In this case the water,
whether for exhaust cooling or seawater coming
from the stern wave due to pitching by the hull
in a heavy sea or to sudden reversing as well,
could run back into the engine, causing serious
damage. In this case an high riser needed on the
engine. This riser allows the exhaust section
of the manifold to be raised well above the waterline
of the boat, in order to re-stablish an inclination
of at least ten degrees from the cooling water
injection point and the exhaust exit point to
the stern.
develops and produces risers of excellent workmanship,
exclusively made in AISI 316L stainless steel,
to Customer specifications, any type of riser
required, equipping them with a patented mixing
system, called “TMS” (Twirl Mixer
System), developed by the company itself.
Water
injection elbow (riser) in AISI 316L (EN 1.4432)
stainless steel - "T M S" (TWIRL MIXER
SYSTEM) series
Many engine manufacturers make
a standard spray head for cooling the exhaust's
gases. When the engine is only just above the
waterline, the exhaust hose path from the engine
to the transom is nearly flat. Water could run
back into the engine if the vessel pitches on
its mooring, or a wave could do the same. An "high
riser" is needed on the engine and a "TMS"
rise can help.
can also produce water injection elbow with particular
spray patterns for installations where cooling
is critical.
high risers have a carefully calibrated sequence
of water spray slots sized to make water jet into
the exhaust gases at full power (and not only)
to maximize the cooling effect.
Reinforced, high temperatures,
corrosion and hydrocarbons-resistant rubber exhaust
hoses, R.I.Na. (Italian Naval Registry) approved
- “H Y D R O H O S E” series.
Reinforced
rubber exhaust hoses – “HYDROHOSE”
series
offers its Customers a wide range of reinforced
rubber exhaust hoses in the “HYDROHOSE”
series, all R.I.Na. approved and resistant to
corrosive agents, high temperatures and hydrocarbons.
These hoses are made of rubber and are reinforced
with high tensile textile cords and with embedded
steel helix wires reinforcements. On the inside
they are lined with a PVC layer that is resistant
to high temperatures, abrasion, corrosion by acids
and hydrocarbons with up to 50% aromatic content.
Their internal bore sizes cover a range that is
compatible with the exhaust and the cooling water
flow in engines ranging from 10 to 300 KW and
over. In order to prevent exhaust leakages from
the junctions,
it is advisable to carry out connections
with other components (rises, silencers, gas/water
separators and exhaust thru hulls) by inserting
the hoses for a length at least equal to one diameter
and then fastening them with two hose clamps of
the “HYDROTIGHT” series to each end.
AISI 316L (EN 1.4432)
stainless steel exhaust trhu hulls provided with
flapper check valve () – “H Y D R
O T R A N S O M” series
exhaust trhu hulls belong to the prestigious “HYDROTRANSOM”
series, made entirely of first-class AISI 316L
stainless steel (EN 1.4432). They are tough structures
featuring refined aesthetic style with high quality
finishing, which will not fail to satisfy Shipyards
and the most demanding Customers. Each “HYDROTRANSOM”
transom outlet is equipped with a special corrosion-resistant
rubber flapper, which prevents seawater from flowing
back towards the engine and causing serious consequences.
AISI
316L stainless steel (EN 1.4432) exhaust outlets
equipped with flapper – “HYDROTRANSOM”
series
These stainless steel thru hulls
in the prestigious “HYDROTRANSOM”
series are entirely made of prime AISI 316L stainless
steel. They are tough structures characterised
by a refined aesthetic style with high quality
finishing. All thru hulls are equipped with a
flapper check valve in corrosion resistant rubber.
They come in a wide range of inlet diameter sizes
for connection to exhaust rubber hoses and shapes
as well, whether with straight flange or inclined
flange, and finished with protruding tail pipes
with inclined or curled rim - to avoid dirtying
the hull – in order to adapt to the wide
variety of both aesthetic and installation requirements.
AISI 304 stainless
steel clamps for rubber exhaust hoses fastening
– “H Y D R O T I G H T” series
For perfect fastening of reinforced
rubber exhaust hoses to other components of the
exhaust system,
proposes its own reinforced hose clamps, made
of AISI 304 stainless steel in the “HYDROTIGHT”
series.
AISI
304 stainless steel hose clamps - “HYDROTIGHT”
series
These hose clamps are available
in a range of diameters that is compatible with
the range of external diameters of the rubber
exhaust hoses in the “HYDROHOSE” series.
In order to prevent exhaust leakages from the
junctions, it is advisable to carry out the fastening
of the rubber exhaust hose ends to other components,
by always using at least two hose clamps for each
end, thus guaranteeing an hermetical seal to the
whoole exhaust system.
Pipes for connections,
either straight or with a 45° or 90° bend,
either in GRP “H Y D R O P I P E –
S T R A I G H T”, “H Y D R O P I P
E – B E N D 4 5”, “H Y D R O
P I P E – B E N D 9 0” series or in
AISI 316L stainless steel (EN 1.4432), “H
Y D R O P I P E – S S – S T R A I
G H T”, “H Y D R O P I P E - S S –
B E N D 4 5” and “H Y D R O P I P
E – S S – B E N D 9 0” series
Many different types of connecting
pipes are available, either straight or with a
45° or 90° bend, made of GRP
for the “HYDROPIPE” series and of
AISI 316L stainless steel (EN 1.4432) for the
“HYDROPIPE – SS” series. This
is to make installation and the passage of rubber
hoses easier where the shape of the hull calls
for geometries with a radius of curvature that
are not permitted for reinforced rubber hoses.
All the GRP and the AISI
316L stainless steel components are available
in a range of diameters that are compatible with
the range of internal diameters of the reinforced
rubber exhaust hoses of the “HYDROHOSE”
series.
Special rubber
or silicone flexible exhaust bellows "H Y
D R O F L E X" series
Special
rubber or silicone flexible exhaust bellows -
"H Y D R O F L E X" series
These
special rubber or silicone flexible bellows, designed
and built using particular tensile, compression
and share stress-resistant rubber, as well as
corrosion and chemical agents activity resistant,
are important to isolate engine vibration from
the exhaust system, particularly where a silencer
or rigid section is close to the engine.
SILENCERS AND AISI
316L STAINLESS STEEL (EN 1.4432) COMPONENTS FOR
“DRY” EXHAUST SYSTEMS
For some working boats, and also
for other commercial or some little dated sports
craft, therefore equipped with engines with a
traditional exhaust system (therefore dry, without
a water injection cooling system), reduction of
exhaust noise is obtained by the installation
of classical silencer components. For economical
reasons, “dry” systems are often made
of low carbon steel. This material, when placed
in an highly aggressive environment due to the
presence of eddy currents, high temperatures,
corrosive agents in the exhaust gases as well
as the continuous presence of salt in sea air
humidity and water in the bilge of the engine
compartment, has rather limited durability. Systems
made with this material, require continuous and
expensive maintenance, even today, including frequent
replacement of corroded parts. For these dry systems
proposes a permanent solution by replacing the
old low carbon steel components with a prestigious
and incorruptible exhaust system entirely made
of AISI 316l stainless steel, including silencers
with maximum noise reduction and with minimal
back pressure effect, a technical sector in which
its own engineers and technicians are highly skilled
experts.
Dry
silencers in AISI 316L stainless steel (EN 1.4432)
– “DRYLINE” series
The high efficiency silencers in
the “DRYLINE” series, entirely made
of first-class AISI 316L stainless steel (EN 1.4432),
can be installed on all marine exhaust systems
where the engine exhaust's gases are not cooled
by mixing with the cooling water. Noise reduction
produced by these three internal chambers dry
silencers derives from absorption and reflection
principles. Acoustic waves are reflected and interfere
with other waves, while
the acoustic energy is absorbed using advanced
sound absorbtion materials made of continuous
filament glass fibre (E-glass). To connect these
silencers to the rest of the system, they are
proposed both with flanges or simple pipe couplings
connectors to fasten with clamps. Inlet and outlet
pipes are available either in line with the silencer
axis or with the inlet positioned at the side,
to comply better with the numerous installation
conditions that may be present inside the engine
compartments.
Other components that make up the entire system
can also be made on request, such as flanged pipes,
flexible pipes and contraction/expansion joints
with steel bellows, all according to drawings
(CAD) and strictly in AISI 316L stainless steel.
Contraction/expansion
joints in AISI 321 stainless steel for dry exhaust
systems– “D R Y F L E X” series
Contraction/expansion
joints in AISI 321 stainless steel – “DRYFLEX”
series
The
stainless steel contraction/expansion joints in
the “DRYFLEX” series are nearly always
the compulsory solution to vibrations transmitted
from the engine, every time you have to insulate
the remaining parts of the exhaust system for
dry installations, in which high temperatures
are reached along ducts. These special stainless
steel bellows are made of multiple layers, also
available with an internal steel mesh reinforcement
and they are mainly produced according to Customer
requirements.
ACOUSTIC TESTS AND
RESULTS
For giving better understanding
of what explained in the previous sections, where
our exhaust components were presented, some grafic
test results, managed by a well-known Classification
Society and showing the noise reduction due to
the installation of some tipical mufflers inside
the exhaust systems of some typical boats, are
shown in the following pages.
"HYDROLINE"
in-line silencer
Noise emission from wet exhaust
system of a small 30 Kw non turbo engine with
no silencer and then equipped with a
"HYDROLINE" in-line silencer was compared.
On the left hand, the grafic shows the noise level
one metre from the exhaust outlet in connection
with the engine rotation (on vertical axis is
placed noise level in Decibel dB(a); on orizontal
axis the engine rotation in RPM, number of revolutions
per minute). Noise reduction obtained with an
"HYDROLINE" silencer is around 17 dB.
Noise doubles every three decibels, so a 3dB(a)
reduction halves the noise.
"HYDROLIFT-DUAL"
dual chamber lift silencer
Noise emission from wet exhaust
of a great power boat fitted with twin 300 kw
turbo diesel engines with no silencer and then
equipped with a
dual chamber lift silencer "HYDROLIFT-DUAL"
was compared. On the left hand, the grafic shows
the noise level one metre central from the two
exhaust outlets in connection with the engine
rotation (on vertical axis is placed noise level
in dB(a); on orizontal axis the engine rotation
in RPM, revolutions per minute). Remembering that
noise doubles every three decibels, the 7dB(a)
reduction due to the insertion of an "HYDROLIFT-DUAL"
dual chamber lift silencer means the exhaust noise
had reduced by 75% in comparison with the same
system without silencer.
"HYDROLIFT"
silencer and "HYDROSEP" water separator
tested a 45Kw at 2700 RPM diesel engine before
equipped with a straight-through exhaust, then
adding an "HYDROLIFT" silencer, then
an "HYDROSEP" separator as well. Test
results quoted in the grafic on left hand show
that at 2000 RPM the complete system reduced exhaust
noise from 86dB(a) to around 61dB(a) that is about
a 99% decrease of the acoustic energy. Figures
were measured one metre from the exhaust outlet.
HOW CORECTLY DESIGN AN EFFECTIVE MARINE WET EXHAUST
SYSTEM
"Where's the waterline?"
This is the first and most important question
to give a straight answer in designing a marine
wet exhaust system
Marine exhausts are cooled by sea
water, so it's essential that the water cannot
run back up the exhaust and into the engine cylinders.
The resulting damage can be catastrophic. To determinate
where is the waterline level in ralation with
the engine and its exhaust manifold position onboard,
few simple rules need to be followed, and each
engine installer should seek expert advice if
in any doubt. Remember that an unattended craft
may pitch on its mooring, and a yacht may heel
hard over in a heavy sea. The following sketches
explain the main points.
Engine well above the
waterline
In this layout, the engine is well
above the waterline, and the exhaust system has
a downhill gradient of 1 in 8, as it slopes to
the stern. The water will naturally run down the
slope and away from the engine. A standard
"HYDROLINE" in-line silencer is suggested
which will achieve a noise reduction of approximately
40-45%. Also a dual chamber lift silencer may
be used. A "HYDROLIFT-DUAL" silencer
will achieve up to 80%.
Engine just above waterline
In this case water could easily
run back into the engine if the boat pitches and
the engine is not running. Two solutions may be
taken into consideration. Both of them needs to
be checked with great care.
First solution : fit
an AISI 316L stailess steel "TMS" high
riser with an "HYDROLINE" in-line silencer.
The stainless steel "TMS"
(Twirl Mixer System)
high riser raises the exhaust above the back of
the engine before the cooling water is injected.
This forms a steeper slope to the stern, and may
achieve the 1 in 8 gradient required.
A standard "HYDROLINE"
in-line silencer can then be fitted to achieve
a noise reduction of around 40%, or a "HYDROLIFT-DUAL"
dual chamber lift silencer as well, achieving
up to 80%.
Second solution : fit
an "HYDROLIFT" lift silencer (or a "HYDROLIFT-DUAL"
dual chamber lift silencer)
The "HYDROLIFT"
lift silencer or eventually a "HYDROLIFT-DUAL"
dual chamber lift silencer means the "HYDROHOSE"
rubber hose slopes steeply down from engine to
silencer. Hence from the first chamber below to
the second upper chamber, placed above the waterline
and than from silencer to stern with a downhill
gradient of 1 in 8. The geometry needs careful
checking, but it can solve the problem and it
offers a noise reduction up to 80%.
Engine near or below
waterline
Most displacement craft have their
engines low down. The above sketch shows a typical
"HYDROLIFT" lift silencer positioned
below and behind the engine. The reinforced "HYDROHOSE"
rubber hose from this silencer runs straight up
to a gooseneck, and then gradually down to the
stern. Water in the system drains into the silencer
when the engine is stopped. A wave coming up the
stern is unlikely to climb over the gooseneck
through the flapper valve of the "HYDROTRANSOM"
stainless steel thru-hull.
Siphon breakers should always
be used in the cooling water supply to installations
of this type. Normal
"HYDROLIFT" lift silencers reduce noise
by 45% or so. The inclusion of a "HYDROSEP"
water separator in the outlet of lift silencer,
instead of gooseneck, makes possible to increase
this noise reduction to around 90%.
Dimensions on lift silencing systems
vary widely, but a 12 metres power yacht normally
needs a drop of 300 millimetres from the water
injection point on the engine exhaust outlet to
the top of the "HYDROLIFT" lift silencer.
The gooseneck should then be 500 millimetres above
the waterline, or even more, if the exhaust path
runs aside the hull. The "HYDROLIFT"
lift silencer should not fill with water by more
than 30% when the engine is stopped, and it must
be large enough for this.
Previous advices represent very
general guidelines and will change with angles
of heel, size of vessel, engine choice etc. Individual
installations must be checked with qualified naval
architets or marine engineers.
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